Amana GCCA115AX50 Service Manual

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Service
Instructions
This manual is to be used by qualified HVAC technicians only. Amana
does not assume any responsibility for property damage or personal injury
due to improper service procedures performed by an unqualified person.
Model and Manufacturing
numbers listed on pages
4 - 14.
®
&Air ConditioningHeating
D
E
S
I
G
N
C
E
R
T
I
F
I
E
D
CERTIFIED
40" 80% and 90% Gas Furnaces & Accessories
GUIA, GCIA, GUIB, GCIB, GUIC, GCIC, GUID,
GUIS, GCIS, GUIV, GUCA, GCCA, GUVA, GUSA
RS6600001
Revision 1
October 2000
This manual replaces RS6600001 Rev. 0 April 2000.
REV. 1 - New models added to manual.
Page view 0
1 2 ... 153

Summary of Contents

Page 1 - Instructions

ServiceInstructionsThis manual is to be used by qualified HVAC technicians only. Amanadoes not assume any responsibility for property damage or person

Page 2 - IMPORTANT INFORMATION

PRODUCT IDENTIFICATION10 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 3

SYSTEM OPERATION100 Rev. 1Abnormal Operation(80% Two-Stage Variable Speed Models with White-Rodgers 50A51-225 Ignition Control)(90% Two-Stage Variable

Page 4

SYSTEM OPERATION101 Rev. 1Symptoms ofAbnormalOperationAssociatedRed LED Code(See Note 2)Fault Description(s) Possible Causes Corrective ActionCautions

Page 5

SYSTEM OPERATION102 Rev. 1NORMAL SEQUENCE OF OPERATION(90% Two-Stage Models with White- Rodgers 50M61-288 Integrated Ignition Control)Power UpThe norm

Page 6

SYSTEM OPERATION103 Rev. 1Cooling ModeThe normal operational sequence in cooling mode is asfollows:1. R and Y thermostat contacts close, initiating a

Page 7

SYSTEM OPERATION104 Rev. 10 10 30 33 34 64 0 15 30 60, 90120, or180AirCirculatorBlowerGas ValveIgniterPressureSwitchesInduced DraftBlowerThermostat(Ca

Page 8

SYSTEM OPERATION105 Rev. 1Example 4: Initial Call For High Heat, Subsequent Call To Low Heat010 30333464 0 15 30 60,90120, or180AirCirculatorBlowerGas

Page 9

SYSTEM OPERATION106 Rev. 105 0 45OnOffOnOffOnOffCirculatorBlowerOutdoor FanAndCompressorThermostat(Call For Cool)Time (sec)00OnOffOnOffCirculatorBlowe

Page 10 - PRODUCT IDENTIFICATION

SYSTEM OPERATION107 Rev. 1Abnormal Operation(90% Two-Stage Models with White- Rodgers 50M61-288 Ignition Control)The following presents the probable c

Page 11

SYSTEM OPERATION108 Rev. 1NORMAL SEQUENCE OF OPERATION(90% Two-Stage Variable Speed Models with White-Rodgers 50V61-288 Integrated Ignition Control)Po

Page 12

SYSTEM OPERATION109 Rev. 1Cooling ModeThe normal operational sequence in cooling mode is asfollows:1. R and YLO or Y thermostat contacts close, initi

Page 13

PRODUCT IDENTIFICATION11 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 14

SYSTEM OPERATION110 Rev. 10 10 30 33 34 64 94 0 15 30 60, 90 90, 120,120, or 150, or180 210AirCirculatorBlowerGas ValveIgniterPressureSwitchesInduced

Page 15

SYSTEM OPERATION111 Rev. 1Example 4: Initial Call For High Heat, Subsequent Call To Low Heat010 30333464 0 15 30 60,90120, or180AirCirculatorBlowerGas

Page 16

SYSTEM OPERATION112 Rev. 10535 0 45HighLowOffAirCirculatorBlowerOutdoor FanAndCompressorThermostat(Call for Cool)Time (sec)HighLowOffHighLowOff(88% of

Page 17

SYSTEM OPERATION113 Rev. 1Abnormal Operation(90% Two-Stage Variable Speed Models with White-Rodgers 50V61-228 Ignition Control)The following presents

Page 18

SYSTEM OPERATION114 Rev. 1Symptoms of AbnormalOperationAssociatedRED LED Code(See Note 2)Fault Descriptions Possible Causes Corrective ActionCautions

Page 19

SYSTEM OPERATION115 Rev. 1Symptoms of AbnormalOperationAssociatedRED LED Code(See Note 2)Fault Descriptions Possible Causes Corrective ActionCautions

Page 20

SYSTEM OPERATION116 Rev. 1OPERATING INSTRUCTIONS1. Close the manual gas valve external to the furnace.2. Turn off the electrical power supply to the f

Page 21 - ACCESSORIES

SYSTEM OPERATION117 Rev. 1OUTLET (MANIFOLD)PRESSURE TAP(SIDE OF VALVE)PRESSURE REGULATORADJUSTMENT(UNDER CAP SCREW)GAS VALVEON/OFFCONTROL LEVERINON PO

Page 22

POLARIZATION AND PHASING118 Rev. 1As more and more electronic's are introduced to the Heat-ing Trade, Polarization of incoming power and phasingo

Page 23

119 Rev. 1MAINTENANCEWARNINGTO AVOID ELECTRICAL SHOCK, INJURY OR DEATH,DISCONNECT ELECTRICAL POWER BEFORE PER-FORMING ANY MAINTENANCE.CAUTIONIF YOU MU

Page 24

PRODUCT IDENTIFICATION12 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 25

MAINTENANCE120 Rev. 14. Replace filter and blower compartment door opposite ofremoval and turn ON thermostat or electrical power.FRONT OF FURNACEBLOWE

Page 26

121 Rev. 1MAINTENANCEFLAME SENSOR (QUALIFIED SERVICER ONLY)Under some conditions, the fuel or air supply can create anearly invisible coating on the f

Page 27

122 Rev. 1SERVICINGTEST EQUIPMENTProper test equipment for accurate diagnosis is as essen-tial as regulator hand tools.The following is a must for eve

Page 28

SERVICING123 Rev. 1CUBICFEET102345687910234568791234568791234568791 Million100 Thousand10 Thousand1 ThousandOneFootQuarterFoot1/4cu/ft1/2cu/ft1cu/ft2c

Page 29

124 Rev. 1SERVICINGComplaint No Heat Unsatisfactory HeatPOSSIBLE CAUSEDOTS IN ANALYSISGUIDE INDICATE"POSSIBLE CAUSE"SYMPTOMSystem Will Not S

Page 30

SERVICING125 Rev. 1SERVICING SECTION INDEXS-1 Checking Voltage 126S-2 Checking Wiring 126S-3 Checking Thermostat, Wiring, and Anticipator 126-127S-4 C

Page 31

126 Rev. 1SERVICINGS-1 CHECKING VOLTAGEWARNINGDisconnect Electrical Power Supply:1. Remove the burner door on 80% furnace or blower com-partment door

Page 32

SERVICING127 Rev. 1If the anticipator current draw is unknown, then an ampdraw should be taken to determine the anticipator setting.Use an amprobe as

Page 33 - PRODUCT DESIGN

128 Rev. 1SERVICINGSTYLE 1 & 3STYLE 2Primary Limit Control Styles(80% Furnaces)All 90% furnaces use a nonadjustable, automatic reset,Klixon type l

Page 34

SERVICING129 Rev. 1S-6 CHECKING AUXILIARY LIMIT CONTROLAll the 80% and 90% furnaces use an additional limit switchrequired for safety control of high

Page 35

PRODUCT IDENTIFICATION13 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 36

130 Rev. 1SERVICINGWARNINGTo avoid possible fire, only reset the auxiliary limitcontrol once. If it should open a second time, a quali-fied servicer m

Page 37

SERVICING131 Rev. 1c. If voltage is measured on both sides of the controlthe wiring to gas valve or valve is a fault.3. After check and/or replacement

Page 38

132 Rev. 1SERVICING7. Begin to restrict the flue outlet until the pressure controltrips - cycling OFF the burner. Also a blocked drain testwill need t

Page 39

SERVICING133 Rev. 1PowerConditioningAC to DCConversionInverterMotorControlECMBlowerMotorHVAC System ControlINPUTS24 Volts A/CCompressorOn/Hi/LowFan On

Page 40

134 Rev. 1SERVICINGSymptoms ofAbnormalOperationFault Description(s) Possible Causes Corrective ActionCautions andNotes- Motor rocks slightlywhen start

Page 41

SERVICING135 Rev. 187654321161514131211109OUT -ADJUST +/-Y1COOLDELAYCOMMON 2W/W1COMMON 1OUT +G(fan)Y/Y2EM HT/W224VAC (R)HEATBK/Pwm (Speed)O(RevValve)C

Page 42

136 Rev. 1SERVICING13. The installation is now complete. Reapply power to thefurnace and verify that the new motor control module isworking properly.F

Page 43

SERVICING137 Rev. 1WARNINGDisconnect Electrical Power Supply:1. Remove wire connections from gas valve terminals.2. Using an ohmmeter, test across the

Page 44

138 Rev. 1SERVICINGThe ignition control is a combination electronic and electro-mechanical device and is not field repairable. Complete unitmust be re

Page 45

SERVICING139 Rev. 1ally reduces the "ON" time of the ignitor. The effect is thatthe ignitor operates at a cooler temperature. The learningro

Page 46

PRODUCT IDENTIFICATION14 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 47

140 Rev. 1SERVICINGS-14 CHECKING FLAME RECTIFICATIONFLAME SENSORA flame sensing device is used in conjunction with the igni-tion control module to pro

Page 48

SERVICING141 Rev. 1NOTE: Any bending, twisting, or distortion of the electricaltabs on the sensor will adversely affect the calibration ofthe switch a

Page 49

142 Rev. 1SERVICINGS-17 HIGH ALTITUDE APPLICATION (USA)When these furnaces are installed at high altitude, the ap-propriate High Altitude Orifice or P

Page 50

SERVICING143 Rev. 1WARNINGDisconnect Electrical Power and Shut Off Gas Supply:6. Disconnect manometer after turning off gas at manualshutoff valve. Re

Page 51

144 Rev. 1SERVICING4. Remove the cap screw from the high stage manifoldpressure regulator.5. Using a 3/32" Allen wrench, adjust the high stage ma

Page 52

SERVICING145 Rev. 1S-20 CHECKING FOR FLASHBACKFlashback will also cause burning in the burner venturi, butis caused by the burning speed being greater

Page 53

146 Rev. 1SERVICINGS-22 CHECKING TEMPERATURE RISEThe more air (CFM) being delivered through a given furnace,the less the rise will be; so the less air

Page 54

TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY,OR DEATH, DISCONNECT THE POWER BEFORE SERVICING.WARNING!ACCESSORY WIRING DIAGRAMS147 Rev. 1FURNACE

Page 55

TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY,OR DEATH, DISCONNECT THE POWER BEFORE SERVICING.WARNING!ACCESSORY WIRING DIAGRAMS148 Rev. 1Point t

Page 56

TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY,OR DEATH, DISCONNECT THE POWER BEFORE SERVICING.WARNING!ACCESSORY WIRING DIAGRAMS149 Rev. 1FURNACE

Page 57

PRODUCT IDENTIFICATION15 Rev. 1AVERTISSEMENT:Quiconquenerespectepasálalettrelesinstructionsdansleprésentmanuelrisquededéclecherunincendieouuneexplosio

Page 58

TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY,OR DEATH, DISCONNECT THE POWER BEFORE SERVICING.WARNING!ACCESSORY WIRING DIAGRAMS150 Rev. 1FOSSIL

Page 59

TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY,OR DEATH, DISCONNECT THE POWER BEFORE SERVICING.WARNING!ACCESSORY WIRING DIAGRAMS151 Rev. 1TWO-STA

Page 60

TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY,OR DEATH, DISCONNECT THE POWER BEFORE SERVICING.WARNING!ACCESSORY WIRING DIAGRAMS152 Rev. 1DE-HUMI

Page 61

TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY,OR DEATH, DISCONNECT THE POWER BEFORE SERVICING.WARNING!ACCESSORY WIRING DIAGRAMS153 Rev. 13OFFONT

Page 62

PRODUCT IDENTIFICATION16 Rev. 1AVERTISSEMENT:Quiconquenerespectepasálalettrelesinstructionsdansleprésentmanuelrisquededéclecherunincendieouuneexplosio

Page 63

PRODUCT IDENTIFICATION17 Rev. 1AVERTISSEMENT:Quiconquenerespectepasálalettrelesinstructionsdansleprésentmanuelrisquededéclecherunincendieouuneexplosio

Page 64

PRODUCT IDENTIFICATION18 Rev. 1AVERTISSEMENT:Quiconquenerespectepasálalettrelesinstructionsdansleprésentmanuelrisquededéclecherunincendieouuneexplosio

Page 65

PRODUCT IDENTIFICATION19 Rev. 1AVERTISSEMENT:Quiconquenerespectepasálalettrelesinstructionsdansleprésentmanuelrisquededéclecherunincendieouuneexplosio

Page 66

2 Rev. 1INDEXIMPORTANT INFORMATIONPride and workmanship go into every product to provide our customers with quality products. It is possible, howev

Page 67

PRODUCT IDENTIFICATION20 Rev. 1AVERTISSEMENT:Quiconquenerespectepasálalettrelesinstructionsdansleprésentmanuelrisquededéclecherunincendieouuneexplosio

Page 68

ACCESSORIES21 Rev. 1Model NumberASB01ACVK4CVK5CVK6CVK7EAC5EFR01FFK03AFTK03AHAC1PS01HAC1PS02HAC1PS03HAC1PS04HAC1PS05HAC1PS06HAC1PS07HAC1PS08HAC1PS09HAC

Page 69

ACCESSORIES22 Rev. 1Model NumberASB01ACVK4CVK5CVK6CVK7EAC5EFR01FFK03AFTK03AHAC1PS01HAC1PS02HAC1PS03HAC1PS04HAC1PS05HAC1PS06HAC1PS07HAC1PS08HAC1PS09HAC

Page 70

ACCESSORIES23 Rev. 1Model NumberASB01ACVK4CVK5CVK6CVK7EAC5EFR01FFK03AFTK03AHAC1PS11HAC1PS12HALP09HANG07LPTK09MAC1DescriptionAdjustable SubbaseCommon V

Page 71

ACCESSORIES24 Rev. 1Model NumberCVK4CVK5CVK6CVK7EAC5EFR01FFK03AFTK03AHAC1PS11HAC1PS12HALP07HANG07LPTK09MAC1DescriptionCommon Vent KitCommon Vent KitCo

Page 72

ACCESSORIES25 Rev. 1Model NumberASB01AEAC5EFR01FFK03AFTK03AHALP09HATS01HATS02HATS03HATS04HATS05HATS06HATS07HATS08HATS09LPTK09MAC1DescriptionAdjustable

Page 73

ACCESSORIES26 Rev. 1Model NumberCFB16CFB20CFB24DEHUM1EAC5EFR01FFK03AHCVKLPTK09MAC1HALP10HALP11HANG11HANG12HANG13HANG14HAPS27HAPS28HAPS29TSRK01VCVKDesc

Page 74

ACCESSORIES27 Rev. 1 COUNTERFLOW FLOOR BASEDCBAGFEPlenumGasket1" Min.3/4"FEFront View3/4"FloorFloor BaseFurnaceDuctAB4-7/16"Sid

Page 75

ACCESSORIES28 Rev. 1 EXTERNAL FILTER RACK KITEFR01 EXTERNAL FILTER RACK KITUsed on Models80% Upflow Model Furnaces90% Upflow Model Furnaces23.5671

Page 76

ACCESSORIES29 Rev. 1HORIZONTAL FILTER HOUSINGBCCBDEAAMODEL HRMODEL HRBABCDEHR20 6-5/8 25-1/2 22 19-3/4 19 20x25HR25 6-5/8 20-1/2 27 19-3/4 19 20x25HOR

Page 77

3 Rev. 1IMPORTANT INFORMATIONIF REPAIRS ARE ATTEMPTED BY UNQUALIFIED PERSONS, DANGER-OUS CONDITIONS (SUCH AS EXPOSURE TO ELECTRICAL SHOCK)MAY RESULT

Page 78

ACCESSORIES30 Rev. 1DEHUMIDISTATModel Number2274W-21Setpoint - Humidity Range30% to 80% RHOperatingAmbient10° to 40° C (50° to 104° F)Differential5%Vo

Page 79

ACCESSORIES31 Rev. 1 CONCENTRIC VENT CONVERSION KITHorizontal(HCVK)Vertical(VCVK)Concentric Vents Kits HVCK and VCVK are suitable for usewith the fo

Page 80

ACCESSORIES32 Rev. 1Vertical Vent InstallationHorizontal Vent InstallationCOMMMON VENT KITFrom furnace Flow To ChimneyYES YESNONOVent DamperInstall ve

Page 81

PRODUCT DESIGN33 Rev. 1SafetyPlease adhere to the following warnings and cautions wheninstalling, adjusting, altering, servicing, or operating the fur

Page 82

PRODUCT DESIGN34 Rev. 1WARNINGTo prevent death, personal injury or property damagedue to fire, do not install this furnace in a mobile home,trailer, o

Page 83

PRODUCT DESIGN35 Rev. 1• Exposure to contaminated combustion air will resultin safety and performance-related problems. Do notinstall the furnace wher

Page 84

PRODUCT DESIGN36 Rev. 1The following steps shall be followed with each appliance connected tothe venting system placed in operation, while any other a

Page 85

PRODUCT DESIGN37 Rev. 1Combustion and Ventilation Air RequirementsWARNINGPossible death, personal injury or property damage mayoccur if the furnace is

Page 86

PRODUCT DESIGN38 Rev. 1(b) All Air from Outdoors: The confined space shall communicatewith the outdoors in accordance with one of the following twomet

Page 87

PRODUCT DESIGN39 Rev. 15.3.5 Louvers and Grilles:In calculating free area in 5.3.3, consideration shall be given tothe blocking effect of louvers, gri

Page 88

PRODUCT IDENTIFICATION4 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 89

PRODUCT DESIGN40 Rev. 1SupplyAir80% Upflow Rotated Induced Draft BlowerCounterflow units are shipped with the induced draftblower discharging from the

Page 90

PRODUCT DESIGN41 Rev. 1This inspection is based upon a draft topical report, "Ma-sonry Chimney Inspection and Relining", issued by the GasRe

Page 91

PRODUCT DESIGN42 Rev. 1Appliances which burn propane (sometimes referred to asLP (liquefied petroleum)) gas are considered gas-fired ap-pliances.Check

Page 92

PRODUCT DESIGN43 Rev. 1If dilution air will not be available, the chimney must be re-lined (Fix 4).Check 7 - Complete the Installation.If Checks 1 thr

Page 93

PRODUCT DESIGN44 Rev. 1• Heavier gauge 300 and 400 series stainless steelliners were developed for use with oil or solid fuelappliances. They are not

Page 94

PRODUCT DESIGN45 Rev. 1AIRDISCHARGEAIRDISCHARGEAIRDISCHARGEBottomReturnDuctConnectionBottomReturnDuctConnectionBottomReturnDuctConnectionSideReturnDuc

Page 95

PRODUCT DESIGN46 Rev. 1It is the responsibility of the installer to follow the manufac-turers’ recommendations and to verify that all vent/flue pip-in

Page 96

PRODUCT DESIGN47 Rev. 1• The vent termination of vent pipe run vertically througha roof must terminate at least 12 inches above theroof line (or the a

Page 97

PRODUCT DESIGN48 Rev. 1Non-Direct Vent InstallationsA minimum of one 90° elbow must be installed on the com-bustion air intake “coupling” to guard aga

Page 98

PRODUCT DESIGN49 Rev. 1CAUTIONBe sure not to damage internal wiring or other compo-nents, when reinstalling coupling and screws.For non-direct vent in

Page 99

PRODUCT IDENTIFICATION5 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 100 - SYSTEM OPERATION

PRODUCT DESIGN50 Rev. 1Vent/Flue Pipe Terminations (90% Furnaces Only)The vent/flue pipe may terminate vertically, as through aroof, or horizontally,

Page 101

PRODUCT DESIGN51 Rev. 1DIRECT VENT (DUAL PIPE) PIPING (90% FURNACESONLY)Direct vent installations require both a combustion air in-take and a vent/flu

Page 102

PRODUCT DESIGN52 Rev. 1Horizontal terminations should be as shown in the follow-ing figure. Refer to Vent/Flue Pipe and Combustion Pipe -Termination

Page 103

PRODUCT DESIGN53 Rev. 1If more than one direct vent furnace is to be installed hori-zontally through a common side wall, use the alternate ter-minatio

Page 104

PRODUCT DESIGN54 Rev. 1UPRIGHT INSTALLATIONSIn an upright installation drain hoses are connected to drainports on the rubber elbow and the recouperato

Page 105

PRODUCT DESIGN55 Rev. 1HORIZONTAL INSTALLATIONSRight Side DownHorizontal installations with the right side down require thatthe drain hoses be connect

Page 106 - 106 Rev. 1

PRODUCT DESIGN56 Rev. 1Gas Supply and PipingThe furnace rating plate includes the approved furnace gasinput rating and gas types. The furnace must be

Page 107

PRODUCT DESIGN57 Rev. 1Length of Nominal Black Pipe SizePipe in Feet 1/2" 3/4" 1" 1 1/4" 1 1/2"10 132 278 520 1050 160020 92

Page 108

PRODUCT DESIGN58 Rev. 1NOTES:1.WHENGASLINEISINTHEALTERNATELOCATION,SWAP THE POSITION OFTHE PLUG AND GROMMET.2. DRIP LEG MAY TERMINATE WITHA 1/2"

Page 109

PRODUCT DESIGN59 Rev. 1Gas Piping ChecksBefore placing unit in operation, leak test the unit and gasconnections.WARNINGTo avoid the possibility of exp

Page 110

PRODUCT IDENTIFICATION6 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 111

PRODUCT DESIGN60 Rev. 1WARNINGIf the information in these instructions is not followedexactly, a fire or explosion may result causing prop-erty damage

Page 112 - 112 Rev. 1

PRODUCT DESIGN61 Rev. 1WARNINGIn 90% furnace upright upflow installations, the draintrap must be mounted on the opposite side of the unitfrom the junc

Page 113

PRODUCT DESIGN62 Rev. 1If it is necessary for the installer to supply additional linevoltage wiring to the inside of the furnace, the wiring mustconfo

Page 114

PRODUCT DESIGN63 Rev. 1WGYSingle-Stage Heating with Single-Stage CoolingRB/C G R W1 W2YDEHUMTWINY CFurnace IntegratedControl ModuleThermostatSingle-St

Page 115 - 115 Rev. 1

PRODUCT DESIGN64 Rev. 1Thermostat Wiring - 80% GUIV-CA/DX & 90% GUVA-AX Two-Stage Variable Speed FurnacesAs a two-stage furnace, the furnace’s int

Page 116

PRODUCT DESIGN65 Rev. 1W1GYTwo-Stage Heating with Single-Stage CoolingRW2B/C G R W1 W2OYLOYDEHUMTWINY CNEUHOTFurnace IntegratedControl ModuleThermosta

Page 117

PRODUCT DESIGN66 Rev. 1ModeFurnace Circulator Blower OperationDuring Call From ThermostatOptionRef.24 Volts HOT RFrom RoomThermostatROn Two-StageInteg

Page 118 - POLARIZATION AND PHASING

PRODUCT DESIGN67 Rev. 1ADJUSTNORM(+)(-)TESTHEATABCDCOOLABCDCUT TOENABLEDEHUMIDIFYDEHUMIDIFICATIONLED (GREEN)DEHUMIDIFICATIONJUMPER WIRE(CUT TO ENABLE)

Page 119 - MAINTENANCE

PRODUCT DESIGN68 Rev. 11. In any application:If "G" from the thermostat is connected to "G" on thefurnace two-stage integrated con

Page 120

PRODUCT DESIGN69 Rev. 1CFMADJUSTNORM(+)(-)TESTHEATABCDCOOLABCDCUT TOENABLEDEHUMIDIFYJW03VSPDCIRCULATOR BL O WERSPEEDTAPSELECTORPINSCFM LED(RED)Circula

Page 121

PRODUCT IDENTIFICATION7 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 122 - SERVICING

PRODUCT DESIGN70 Rev. 1CIRCULATOR BLOWER TIMINGSSingle Stage 80% & 90% Furnaces and 80% TwoStage FurnacesAll items in this section refer to the ai

Page 123

PRODUCT DESIGN71 Rev. 1Cabinet Width Filter Size (Inches) Filter Area (in2)16 1/2 14 X 25 X 1 35020 1/2 16 X 25 X 1 40024 1/2 20 X 25 X 1 500BOTTOM RE

Page 124

PRODUCT DESIGN72 Rev. 1600 CFM 800 CFM 1000 CFM 1200 CFM 1400 CFM 1600 CFM 2000 CFMG(C/U)CA045--30 188 * 192 240 288 ---- ---- ----G(C/U)CA070--30 ---

Page 125

PRODUCT DESIGN73 Rev. 1600 CFM 800 CFM 1000 CFM 1200 CFM 1400 CFM 1600 CFM 2000 CFMG(C/U)CA045--30 376 * 384 480 576 ---- ---- ----G(C/U)CA070--30 ---

Page 126

PRODUCT DESIGN74 Rev. 1FILTERFILTERFILTERAIR FLOWEXTERNALFILTERRACK KITCENTRALRETURNGRILLEBOTTOMRETURNFILTERFILTERFILTERAIR FLOWOPTIONALFILTERACCESSDO

Page 127

SYSTEM OPERATION75 Rev. 1NORMAL SEQUENCE OF OPERATION(80% or 90% Models with White-Rodgers 50A50 orHeatcraft HSI 1-1A Integrated Ignition Control)Powe

Page 128

SYSTEM OPERATION76 Rev. 1ONOFFOPENCLOSEDONOFFONOFFONOFFCLOSEDOPENAir Circulator BlowerGas ValveIgnitorPressure SwitchInduced Draft BlowerThermostat(Ca

Page 129

SYSTEM OPERATION77 Rev. 1ABNORMAL OPERATION(80% or 90% Models with White-Rodgers 50A50 orHeatcraft HSI 1-1A Integrated Ignition Control)The following

Page 130

SYSTEM OPERATION78 Rev. 1NORMAL SEQUENCE OF OPERATION(80% or 90% Models with White-Rodgers 50A55 orHeatcraft HSI-2 Integrated Ignition Control)Power U

Page 131

SYSTEM OPERATION79 Rev. 1Air Circulator BlowerGas ValveIgnitorPressure SwitchInduced Draft BlowerThermostat(Call for Heat)ONOFFONOFFONOFFONOFFOPENCLOS

Page 132

PRODUCT IDENTIFICATION8 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 133

SYSTEM OPERATION80 Rev. 1ABNORMAL OPERATION(80% or 90% Models with White-Rodgers 50A55 orHeatcraft HSI-2 Integrated Ignition Control)The following pre

Page 134

SYSTEM OPERATION81 Rev. 1NOTE: There is a twenty minute lockout if the pressureswitch has tripped five times during a single call for heat.10. Primary

Page 135

SYSTEM OPERATION82 Rev. 1Symptoms ofAbnormalOperationAssociatedRed LED Code(See Note 2)Fault Description(s) Possible Causes Corrective ActionCautions

Page 136

SYSTEM OPERATION83 Rev. 1Symptoms ofAbnormalOperationAssociatedRed LED Code(See Note 2)Fault Description(s) Possible Causes Corrective ActionCautions

Page 137

SYSTEM OPERATION84 Rev. 1NORMAL SEQUENCE OF OPERATION(80% Models with White-Rodgers 50A52 Radiant SenseIgnition Control)Power UpThe normal power up se

Page 138

SYSTEM OPERATION85 Rev. 1HEATING TIMING CHART FOR WHITE-RODGERS 50A52RADIANT SENSE IGNITION CONTROLSeconds 0 5 0 45Indoor FanOutdoor FanandCompressorT

Page 139

SYSTEM OPERATION86 Rev. 1ABNORMAL OPERATION(80% Models with White-Rodgers 50A52 Radiant SenseIgnition Control)1. Internal Control Failure. The system

Page 140

SYSTEM OPERATION87 Rev. 1NORMAL SEQUENCE OF OPERATION(80% Two-Stage Models with White-Rodgers 50A51-215Integrated Ignition Control)Power UpThe normal

Page 141

SYSTEM OPERATION88 Rev. 1Cooling ModeThe normal operational sequence in cooling mode is asfollows:1. R and Y thermostat contacts close, initiating a

Page 142

SYSTEM OPERATION89 Rev. 10 10 273134 64 0 5 30 60,90120, or 180AirCirculatorBlowerGas ValveIgnitorPressureSwitchesInduced DraftBlowerThermostatHighLow

Page 143

PRODUCT IDENTIFICATION9 Rev. 1This section will identify the models covered and the changes per each model group from one release to the next.Model #

Page 144

SYSTEM OPERATION90 Rev. 1GUIS/GCIS Example 4: Initial Call For High Heat, Subsequent Call To Low Heat0 10 273134 64 0 5 30 60,90120, or 190AirCirculat

Page 145

SYSTEM OPERATION91 Rev. 1Seconds 0 5 0 45Indoor FanOutdoor FanandCompressorThermostatONOFFONOFFONOFFCOOLING TIMING CHART FOR WHITE-RODGERS 50A51-215TW

Page 146

SYSTEM OPERATION92 Rev. 1ABNORMAL OPERATION(80% Two Stage Models with White-Rodgers 50A51-215Integrated Ignition Control)The following presents the pr

Page 147 - ACCESSORY WIRING DIAGRAMS

SYSTEM OPERATION93 Rev. 1NORMAL SEQUENCE OF OPERATION(80% Two-Stage Variable Speed Models with White-Rodgers 50A51-225 Integrated Ignition Control)(90

Page 148

SYSTEM OPERATION94 Rev. 1Cooling ModeThe normal operational sequence in cooling mode is asfollows:1. R and Y thermostat contacts close, initiating a

Page 149

SYSTEM OPERATION95 Rev. 10 10 27 31 34 64 94 0 5 30 60, 90 90, 120,120, or 150, or180 210AirCirculatorBlowerGas ValveIgnitorPressureSwitchesInducedDra

Page 150

SYSTEM OPERATION96 Rev. 1Example 4: Initial Call For High Heat, Subsequent Call To Low HeatExample 3: Initial Call For Low Heat, Change In Call To Hig

Page 151

SYSTEM OPERATION97 Rev. 10 10 27 28 31 61 91 0 15 30 60, 90 90, 120,120, or 150, or180 210AirCirculatorBlowerGas ValveIgniterPressureSwitchesInduced D

Page 152

SYSTEM OPERATION98 Rev. 1Example 4: Initial Call For High Heat, Subsequent Call To Low Heat0 10 27 28 31 61 91 0 15 30 60, 90 90, 120,120, or 150, or1

Page 153

SYSTEM OPERATION99 Rev. 10535 0 4575OnOffOnOffOnOffIndoor FanOutdoor FanAndCompressorThermostatTime (sec)030 030OnOffOnOffOnOffIndoor FanOutdoor FanAn

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