Amana AMH95 Instruction Manual Page 32

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32
XIX. MAINTENANCE
WARNING
T
O AVOID ELECTRICAL SHOCK, INJURY OR DEATH, DISCONNECT ELECTRICAL
POWER BEFORE PERFORMING ANY MAINTENANCE. IF YOU MUST HANDLE THE
IGNITER, HANDLE WITH CARE.
T
OUCHING THE IGNITER ELEMENT WITH BARE
FINGERS, ROUGH HANDLING, OR VIBRATION COULD DAMAGE THE IGNITER
RESULTING IN PREMATURE FAILURE.
O
NLY A QUALIFIED SERVICER SHOULD
EVER HANDLE THE IGNITER.
ANNUAL INSPECTION
The furnace should be inspected by a qualified installer, or service
agency at least once per year. This check should be performed at
the beginning of the heating season. This will ensure that all fur-
nace components are in proper working order and that the heating
system functions appropriately. Pay particular attention to the fol-
lowing items. Repair or service as necessary.
Flue pipe system. Check for blockage and/or leakage. Check
the outside termination and the connections at and internal
to the furnace.
Heat exchanger. Check for corrosion and/or buildup within
the heat exchanger passageways.
Burners. Check for proper ignition, burner flame, and flame
sense.
Drainage system. Check for blockage and/or leakage.
Check hose connections at and internal to furnace.
Wiring. Check electrical connections for tightness and/or
corrosion. Check wires for damage.
Filters.
FILTERS
CAUTION
T
O ENSURE PROPER UNIT PERFORMANCE, ADHERE TO THE FILTER SIZES
GIVEN IN THE
P
RODUCT
D
ATA
B
OOK APPLICABLE TO YOUR MODEL*.
MAINTENANCE
Improper filter maintenance is the most common cause of inad-
equate heating or cooling performance. Filters should be cleaned
(permanent) or replaced (disposable) every two months or as re-
quired. When replacing a filter, it must be replaced with a filter of
the same type and size.
FILTER REMOVAL
Depending on the installation, differing filter arrangements can be
applied. Filters can be installed in either the central return register
or a side panel external filter rack (upflow only). A media air filter or
electronic air cleaner can be used as an alternate filter. Follow the
filter sizes given in the Recommended Minimum Filter size table to
ensure proper unit performance.
To remove filters from an external filter rack in an upright upflow
installation, follow the directions provided with external filter rack
kit. To remove internal filters see Internal Filter Removal section.
Internal filters are an accessory item and are not included with
your furnace. For further details, see your distributor.
HORIZONTAL U NIT F ILTER R EMOVAL
Filters in horizontal installations are located in the central return
register or the ductwork near the furnace.
To remove:
1. Turn OFF electrical power to furnace.
2. Remove filter(s) from the central return register or ductwork.
3. Replace filter(s) by reversing the procedure for removal.
4. Turn ON electrical power to furnace.
MEDIA AIR F ILTER OR ELECTRONIC AIR C LEANER REMOVAL
Follow the manufacturer’s directions for service.
BURNERS
Visually inspect the burner flames periodically during the heating
season. Turn on the furnace at the thermostat and allow several
minutes for flames to stabilize, since any dislodged dust will alter
the flames normal appearance. Flames should be stable, quiet,
soft, and blue (dust may cause orange tips but they must not be
yellow). They should extend directly outward from the burners with-
out curling, floating, or lifting off. Flames must not impinge on the
sides of the heat exchanger firing tubes.
INDUCED D RAFT AND CIRCULATOR B LOWERS
The bearings in the induced draft blower and circulator blower
motors are permanently lubricated by the manufacturer. No further
lubrication is required. Check motor windings for accumulation of
dust which may cause overheating. Clean as necessary.
CONDENSATE TRAP AND DRAIN SYSTEM (QUALIFIED SERVICER
ONLY)
Annually inspect the drain tubes, drain trap, and field-supplied drain
line for proper condensate drainage. Check drain system for hose
connection tightness, blockage, and leaks. Clean or repair as
necessary.
FLAME SENSOR (QUALIFIED SERVICER ONLY)
Under some conditions, the fuel or air supply can create a nearly
invisible coating on the flame sensor. This coating acts as an
insulator causing a drop in the flame sense signal. If the flame
sense signal drops too low the furnace will not sense flame and
will lock out. The flame sensor should be carefully cleaned by a
qualified servicer using emery cloth or steel wool. Following clean-
ing, the flame sense signal should be 1 to 6 microamps at 115
volts.
IGNITER (QUALIFIED SERVICER ONLY)
If the igniter and the surrounding air are at about 70°F and the
igniter wires are not connected to any other electrical components,
the resistance of the igniter should not exceed 75 ohms. If it does,
the igniter should be replaced.
FLUE PASSAGES (QUALIFIED SERVICER ONLY)
The heat exchanger flue passageways should be inspected at the
beginning of each heating season. If necessary, clean the pas-
sageways as outlined below.
1. Turn OFF the electrical power and gas supply to the furnace.
2. Disconnect the gas line and remove the burner/ manifold
assembly by removing the screws securing the assembly
to the partition panel.
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