7
correct wire gauge and necessary length of run for proper
wiring.
1. Route the power supply and ground wires through the
high voltage entrance in the unit. Connect the power
supply wires to the contactor. Connect the ground wire
to the ground lug.
2. Route the low voltage wiring through the low voltage
entrance in the unit. Connect the low voltage wires to
the terminal strip.
3. If an Amana approved room thermostat is not already
present, install one at a suitable indoor location. Con-
sult the instructions packaged with the thermostat for
mounting and location instructions. For field-supplied
low voltage wiring and connections, see the last section
of this manual.
4. Check all factory wiring connections to ensure none
were loosened during shipping and handling.
A fan relay and/or a 40VA transformer may have to be
added to prepare some indoor furnaces for cooling opera-
tion. For proper cooling performance, the indoor equip-
ment and ductwork must be adequate for moving about 400
CFM of indoor air for every ton of cooling capacity to be
installed. If they are not, modify the ductwork or indoor
equipment accordingly.
IMPORTANT: Hard start components are required when
single-phase reciprocating compressors are used with indoor
coils which have thermal expansion valves. Some units
have hard start components factory installed. See the
“Specification Sheet” for hard start component requirements.
5. Check all factory wiring connections to ensure none
were loosened during shipping and handling.
OFF
HEAT
AUTO
COOL
ON
R
Y
G
W1
AUTO
Fan
Relay
FAN
SW.
LO
HI
BLOWER
MOTOR
CC
ROOM THERMOSTAT
GAS VALVE
40 VA
TRANS.
L1
L2
L1
L2
Figure 4
System Startup
IMPORTANT!
During all installation and service work,
follow all regulations of the Environmental
Protection Agency (EPA). This system uses
refrigerant R-22. R-22 is an HCFC
(HydroChloro-FluoroCarbon). It is a
violation of EPA regulations to discharge
HCFC into the atmosphere and doing so
may result in fines or other penalties.
After completing system piping, leak testing, and electrical
connections, use an male hex head wrench to open the
suction and liquid valves on the unit.
These valves do not backseat. OPEN EACH VALVE ONLY
UNTIL IT TOUCHES THE RETAINER. TO AVOID LOSS
OF REFRIGERANT, DO NOT APPLY PRESSURE TO
THE RETAINER.
The outdoor unit is factory-charged with enough R-22 for
the matching indoor blower coil or matching A-coil plus 25
feet of 3/8” liquid line. For liquid line lengths greater than 25
feet, add 0.55 oz. of R-22 per additional foot up to 50 feet.
For line sets over 50 feet consult an Amana distributor. For
liquid line lengths less than 25 feet, subtract 0.55 oz. of R-
22 per deviating foot.
CAUTION
Using refrigerant that does not meet ARI
Standard 700 may cause compressor dam-
age and void the warranty.
IMPORTANT: If adding additional refrigerant to a system,
add only refrigerant vapor (not liquid) through the suction
valve (low side) on the outdoor unit. Any other practice may
cause compressor damage.
FINAL CHARGE ADJUSTMENT
Matching System
This final charge adjustment procedure is for the matched
combination listed on the specification sheet.
If the outdoor temperature is 60°F or higher, set the room
thermostat to COOL, fan switch to AUTO, and set the
temperature control well below room temperature.
If the outdoor temperature is below 60°F and you are
installing a matching system, set the room thermostat to
HEAT, fan switch to AUTO, and set the temperature control
well above room temperature.
Turn the electrical power ON, and let the system run for
several minutes. It will take some time for the refrigerant
pressures to stabilize.
Compare the operating pressures and outdoor unit amp
draw to the numbers listed in the outdoor unit “Specification
Sheet”. If pressures and amp draw are too low, add charge.
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